I want to add a pressure guage to a hydraulic press.
Adding pressure gauge to floor jack.
The author points out that a jack with a 1 1 8 inch ram will be within six pounds per thousand of having the pressure gauge read directly in weight this means the 3000 psi gauge shown in the project should not be coupled to anything beyond a 1 5 ton 3000 pound jack.
Fyi it is a 35 tonne press with a hand operated jack.
Remember to calculate the size of your piston.
It really is a useful little tool.
The reason i want the guage is so that i can test the breaking strengths of various welds.
Adding a pressure gauge to a bottle jack.
Enerpac hydraulic gauges and accessories supply a visual reference for system pressure and force.
Wearing latex gloves and getting hydraulic fluid everywhere is a good reason not to touch the.
40 000 divided by 6 6 666 pounds.
I have wanted to do this for a while.
One thing i would do is derate the jack somewhat for example a 20 ton jack limit to the pressure equivalent to 12 tons.
We need a pressure gage that reads something over 6 700 pounds.
Adding a pressure gauge to a hydraulic jack.
If you make the area of the piston exactly one square inch then the gauge reads in pounds directly.
Lets me know just how much pressure i am putting on things in the press.
Use and ordinary pressure gauge calibrated in psi and fill the cell with oil.
You could also use it to calculate the weight of something very large like lifting a house.
We may have to settle for a 10 000 psi gage realizing that the top 1 3 of the range is out of bounds for this jack.
First thing drain the fluid and tear it down.
For instance with a 3000 psi gauge and a one inch area piston then it reads up to 1 5.
Having a gauge on this jack lets me know how much weight it is lifting or when in the press how much force it is apply.
If you have another way of testing welds that is repeatable please let.
Idea copied off one of my pyro mentor s website.
The 20 ton heavy duty h frame shop press utilizes an air hydraulic power system that delivers up to 20 tons of pressing force.
Designed for fast easy installation hydraulic gauges are ideal for use in many applications specifically for high cycle and harsh environments force gauges measure external load supported by a.
When components need to be removed or assembled this press delivers the controlled power to get the job done.
By tapping the casting you are adding stress risers to something that may not be well engineered in the first place knocked off and not analyzed or tested or operating on the outer window of safety factor already.
Using the math discussed above we can calibrate the gage in tons adding marks on the face with a paint marker or other method.
Does anyone know how to do this if the jack does not have port for a guage.